The Diabon Graphite non-metallic material is a composite of molten graphite and fluoroplastic, so it has excellent resistance to hydrochloric acid, aluminum chloride and other corrosive substances. Different from graphite in the traditional sense, Diabon F has no pores and permeability. During handling and use, this material can also prevent cracks and damage.
Wide channel heat exchanger plate
The heat exchange plate is equipped with a channel with a diameter of 12mm and no contact point, so it is ideal for treating fluids containing fibrous materials or coarse particles. The design of each channel has taken into account the elimination of possible blockage of solids in the entrance area.
Double wall heat exchange plate
It is composed of heat exchange plates which are synchronously pressed and laser welded at the channel opening. This design is applicable to processes that are extremely sensitive to the consequences of liquid mixing. Once a layer of heat exchange plate has a problem, it can be detected from the outside without causing mutual leakage. The second layer of wall panel provides a double barrier between the fluids, and also conforms to the relevant sanitary standards of various regions. AlfaLaval
Semi welded heat exchanger plate
The welded channel has a passage for the process fluid, which can enable the plate heat exchanger to treat corrosive fluid, and also expand the pressure range of the equipment. On the welding side, the exposed contact between the sealing gasket and the process fluid has been minimized.
Plate condenser
The compact plate condenser has replaced the traditional and bulky equipment. The connection port customized according to the actual situation of the user can meet the needs of processing a large amount of steam. The special heat exchange plate type and asymmetric heat exchange plate gap can help to achieve optimal heat conduction, and can also minimize the pressure drop. All these characteristics make this equipment particularly suitable for condensation treatment
Plate evaporator
Plate evaporator/condenser has compact structure and good economic efficiency, so they replace conventional falling film equipment with large volume and high cost. Plate evaporator/condenser has wide plate gap, wide channel port and laser welding - these characteristics enable it to carry out vacuum low-pressure evaporation and condensation process in both water-based systems and systems containing organic matter
To achieve greater flexibility and adjustability, Alfa Laval's plate heat exchanger relies on the design of manufacturing and molding with inherent flexibility. The quantity and specification of heat exchange plates can be simply adjusted according to the actual needs of users in the production process. This means that the funds spent on application specific equipment are saved.
To ensure smooth equipment operation, the plate heat exchanger of Alfa Laval Company participates in the operation, which can realize relatively simple equipment control. The startup capacity required is also much lower. As the turbulence formed in the fluid flow is enhanced, the impact of the new equipment on the scale is greatly reduced compared with the traditional solution. At the same time, the problems of vibration, stress and material strain on the new equipment have also been reduced.
In terms of maintenance, technical services and equipment cleaning, the cost reduction of Alfa Laval's plate heat exchanger can bring amazing differences to your company's maintenance and technical service budget and the associated downtime. Compared with shell and tube heat exchangers, the new equipment solution has improved fluid flow patterns and greatly enhanced turbulence.
All these improvement measures will provide you with higher heat conduction efficiency, as well as many other additional benefits, such as less scale formation, and avoid corrosion and erosion. In this way, users only need to carry out less and faster equipment inspection and rapid cleaning. and. Adopting Alfa Laval's solution means that all equipment cleaning or heat exchange plate replacement operations can be carried out on site. That is, the equipment shall be installed locally at the actual location.
Alfa Laval's plate heat exchanger solution can help you in the following aspects
It greatly promotes the operation efficiency and processing capacity. Alfa Laval's plate heat exchanger is very compact in structure. Because only a small piece of land is needed - usually only about 20% of the area occupied by traditional equipment - this new type of equipment can even be installed in a very narrow place. In this way, the operation efficiency and processing capacity of existing system equipment can be greatly promoted.
Get equipment that can significantly reduce your costs.
Alfa Laval's plate heat exchanger is extremely compact in structure and size. In the equipment that needs to use rare metals, special alloys and other expensive components to deal with corrosive media, this feature means that users can save a large part of their costs at the beginning of equipment procurement.
The small size and low weight of the equipment also means low initial installation costs. The high heat conduction efficiency also means that the operating cost can be kept low throughout the life cycle of the equipment. Compared with the equipment in the traditional sense, the demand for maintenance of Alfa Laval's products and equipment is greatly reduced, which can also play an immediate role in reducing the expenditure on equipment technology and services.
Ensuring that the impact on the environment is minimized is increasingly becoming the focus of the world. And Alfa Laval's plate heat exchanger solution can provide you with such a way to significantly reduce the impact on the environment.
Ensure maximum heat recovery and less use of cooling and heating media in any or all production processes you run. In a word, Alfa Laval's equipment will promote the process equipment you run and gain lasting recognition and acceptance from the society.
It is indeed an effective solution to create a feasible technical upgrade road for shell and tube heat exchanger equipment. But fundamentally, this kind of device is expensive and highly praised, so it is basically an obsolete product.
Alfa Laval's plate heat exchanger solution has been proven to have good performance. However, plate heat exchangers also have the advantages of being light, relatively low equipment investment and installation costs, operating costs and maintenance service expenses. Moreover, in terms of the types of technological processes that users can apply to plate heat exchangers, facing the future, this new equipment has endless development prospects.
The plate heat exchanger provided by Alfa Laval can be applied to the range of high pressure and temperature, and can also be used to deal with various fluids with high viscosity and high fiber content.
Expand the scope of application With the help of Alfa Laval's plate heat exchanger technology, on the basis of your existing process technology, you can also expand any business you want to reach. These include:
。 New solutions become possible (for example, combining a condenser and a subcooler into one)
。 The introduction of auxiliary technology - such as temperature shrinkage effect, can use rare metals at relatively low cost. In this way, the plate heat exchanger equipment, even in the treatment of volatile and highly corrosive substances, can also give full play to the efficacy of the purchased equipment, which is an effective way to enhance competitiveness and ensure profit space. The plate heat exchanger solution provided by Alfa Laval will make it possible for you to open up a new world. These solutions will greatly promote the following aspects:
。 The heat conduction ability that can be controlled by you independently, and the cost is relatively low
。 Heat conduction process/temperature process that can be controlled by you
Improvement of product quality. Due to better surface heating/cooling and avoiding the production of hazardous products, better condensation treatment is adopted.
Future goal of plate heat exchanger technology As far as plate heat exchanger technology is concerned, Alfa Laval is at the forefront of research and development work. Our practical experience shows that in the next few years, this technology will make further development in the following aspects:
。 Energy saving measures
。 The equipment can operate in a wider range of temperature and pressure, and pay more attention to the standardized preventive equipment maintenance scheme for more versatile equipment in the applicable industrial application field in terms of the whole life cycle cost (LCC). Provide on-site technical services at the place where the equipment is installed.